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UHMWPE Composite · Product form

UHMWPE Composite Prepreg

Who makes qualified prepreg in this fiber and resin system, and what is the out-time?

What it is

Reinforcement pre-impregnated with a controlled fraction of partially cured resin, supplied frozen and with a finite out-time and shelf life. The dominant input for aerospace primary structure.

Typical dimensions
Tape from 0.125 to 12 inch width; broadgoods to roughly 60 inch width.
Also known as
pre-impregnated, tape, slit tape, broadgoods, thermoset prepreg, thermoplastic tape

Suppliers

Grouped by what they actually are. A mill and a distributor answer different needs.

Mills and producers 2

Companies that manufacture this form. Mill direct means longer lead times and mill minimums, with full melt traceability.

  • Barrday Inc. Verified
    Millbury, MA · Converter
    AS9100up to 63 in (1.6 m) width

    Cross-plied unidirectional UHMWPE prepreg, two or four layer 0/90, for soft and hard armor.

    source
  • Newton, KS · Converter
    NADCAP CompositesSpectra 1000

    Spectra reinforced prepreg. Park is one of very few prepreggers carrying UHMWPE alongside carbon, glass, quartz and aramid on the same lines.

    source

Production methods

The same form, purchased as tolling on your own material.

Prepregging 1

Impregnating reinforcement with a controlled resin fraction and partially advancing the cure, then slitting and packaging under refrigeration. Qualification is per material system and per line.

  • Barrday Inc. Verified
    Millbury, MA · Converter
    AS9100up to 63 in (1.6 m) width

    Unidirectional UHMWPE ballistic material on proprietary resin formulations. This is the step that turns Dyneema or Spectra fibre into layable armor material.

    source

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